Tech Tips Newsletter

UE SOUND BITES . . . The Ultrasound Newsletter published by UE Systems, Inc.

Information… Product News… Advice… Dialog

Volume 6, Issue 3       May, 2005

T O P I C S

Test your
Compressed Air IQ


Ultraprobe Tip

Comments & Contributions

Ultrasound Training Schedule



This newsletter is dedicated to you, the reader with the goal of improving your ultrasonic inspection skills and enhancing your value to your company or clients. As always, we welcome your participation. If you have questions or seek advice about your inspection techniques or programs, or if you wish to share your experiences with others, please e-mail your contributions to us at info@uesystems.com.

Test Your Compressed Air IQ

Are you aware of the US DOE goal of decreasing industrial energy use by 25% by the year 2010?
With the high cost of energy moving continuously upwards, it is essential that we look for ways to control these costs. One fast, effective way is to look at your compressed air systems and develop strategies to reduce waste. This can have a dramatic effect on the bottom line of any company.

Sharpen your knowledge with this Compressed Air quiz:

  1. According to the US Department of Energy, compressed air systems account for a substantial sum of money in energy costs. What is that sum?
    a. $100 million per year    b. $500 million per year    c. $1 billion per year    d. 1.5 billion per year

  2. To effectively analyze your compressed air system you should determine your compressed air needs. Some of these needs are:
    a. compressor blow down requirements    b. air odor and air color
    c. regulator placement    d. pressure requirements and air quality

  3. While compressed air is important for many applications, there are situations in which compressed air can be replaced by alternative applications, methods or technologies.
    a. true    b. false

  4. According to the US Department of Energy, a typical industrial facility consumes approximately_____ of electricity to generate compressed air.
    a. 5%    b. 10%    c. 15%    d. 20%

  5. Compressed air leaks don't affect anything other than energy costs.
    a. true    b. false

  6. The US Department of Energy suggests that optimization of compressed air systems can provide energy efficiency improvements of _____ percent.
    a. 5-15%    b. 10-20%    c. 20-50%    d. 50-70%

  7. According to experts, appropriate uses of compressed air should include:
    a. clean-up of dirty areas    b. drying    c. personnel cooling    d. none of these

  8. Inadequate maintenance procedures in compressed air systems only affect the life expectancy of the system components.
    a. true    b. false

  9. All drain valves in compressed air systems should always be left open to allow for proper drainage.
    a. true    b. false

  10. Ultrasonic inspection of compressed air leaks
    a. is the most effective method    b. can be used in noisy environments
    c. can be used to generate cost savings reports    d. all of the above
The answers are at the end of the newsletter.
Ultraprobe Tip:
A new version of Ultratrend DMS is now ready for download from the UE Systems web site. This new version has some great features such as: Set up Wizard, a Data Base Manager which helps to organize and re-organize data bases, you can split or combine groups and plants or move groups to new folders, Add Images to your historical records and use them in reports, Color Coded Alarm Bars which indicate Low or High Alarm levels in the Data Tree, and an exciting new feature: upload and download information from a Compact Flash Card…no more cables. To get your free upgrade, use this link: www.uesystems.com/products/proreg2.htm


Comments and Contributions:

Kelly Broad of First Energy Corp sent us a great case history. They had a low-level nitrogen leak in a transformer that required a new bottle of nitrogen a day. They were unsuccessful using a bubble test and were going to set up for a helium test that would take a lot of time not only to set up but also to purge the transformer of helium upon completion. Kelly had concerns about the pressure since it was only one PSI. The transformer was de-energized for safety purposes and Kelly began his search using his Ultraprobe 10,000. After scanning outer covers, bushings and man ways, he was not sure if he would locate the leak. The last area he checked was a cabinet on top of the transformer containing isophase bushings. Kelly reported that he found the leak on the third bushing. The leak was so small his meter read only 2 dB at the maximum sensitivity level. His effort took only 20 minutes as opposed to the possibility of two or more hours with the traditional helium method.

Good work Kelly!  If you want to reach Kelly, try him at: bbroad@firstenergy.com


Training Schedule:

In addition to our scheduled Level I classes, if your company would like to have a class on their site, call us or send an email to get full details.
Phone: 1800-223-1325,  International: +914-592-1220,  email: info@uesystems.com.

Level I:
May 16 - 20, 2005: Lebanon, OH
June 6 - 10, 2005: Davenport, IA
June 28 - July 1, 2005: Singapore
August 8 - 12, 2005: Portland, OR
September 19 - 23, 2005: Buffalo, NY
October 10 - 14, 2005: Irwindale, CA
November 14 - 18, 2005: Charlotte, NC
November, 2005: UK (location to be determined)

Level II
July 11-15, 2005: Elmsford, NY

Don't forget to put the most exciting learning experience of the year on your calendar:
ULTRASOUND WORLD II Conference, Clearwater Beach, FL
November 6-9, 2005


Answers to quiz: 1: a    2: d    3: a    4: b    5: b    6: c    7: d    8: b    9: b    10: d
1-2 Wrong: you're great, 3-4 wrong: consider UE Training,
5 or more wrong: you definitely need to attend a Level I class!



More articles will be posted periodically. Please check back.
If you do not wish to continue to receive this newsletter, please let us know via email. Contact us at info@uesystems.com.

UE SYSTEMS, INC.
Toll Free: 1.800.223.1325
Phone: 914.592.1220
Fax: 914.347.2181
e-mail: info@uesystems.com


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