Ultrasound World V (January 2009)
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View past Ultrasound World V Presentations
Presentation: Show Me The Reliability
Presenter: Ricky Smith, CMRP, Senior Technical Advisor, Allied Reliability, Inc.
Abstract: You've probably seen the movie Jerry Maguire. From this movie comes possibly one of the best-known movie lines of all times.
Ricky Smith will focus on a similar theme "SHOW ME THE RELIABILITY"! He'll explain how Optimizing Reliability can allow the Jerry's of the world of reliability maintenance to show their companies the Money! There won't be any yelling matches, but if YOUR resolve is being tested by those who really want to "see the money" from a reliability initiative, then this keynote is a not to miss event!
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Presentation: Generating Savings from an Ultrasound Inspection Program
Presenters: Dean Wolever, and Lloyd Hopper, Herman Miller Inc.
Abstract: Ultrasound inspection paid for itself the first time we used it to locate a welding gas leak. This presentation will cover our one-year plus utilization of the technology to locate compressed gas and welding gas leaks. We will also discuss our predictive maintenance program, which integrates ultrasound & infrared technologies for identifying faulty bearings and electric problems. To date we have demonstrated a savings of $250,000 in leaks alone. A video presentation will be included to show various inspection techniques. In addition we will explain how we use Maximo CMMS software to create PMs for ultrasound.
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Presentation: Fighting The Maintenance Crisis
Presenter: Joel Leonard, Host, SkillTV.net
Abstract: More and more companies are feeling the symptoms of the maintenance crisis. Deferred maintenance is reaching chronic levels as current equipment continues to age. While sophisticated, new equipment needs more care, attention and custom configuration. Companies are struggling to find internal talent that has the skills and education to replace the retiring baby boomers. Attend this session to discover some proven solutions to this crisis, discuss innovative approaches to thrive in this adverse business environment.
The average age of hundreds of thousands of maintenance people across the globe is 48. Many of the boomer generation have started to retire, leaving empty maintenance positions unfilled. Companies are facing a challenge in finding qualified workers to fill these vacancies. With no one to fix broken pipes, frayed wires, aging equipment, and few who understand how to support modern automation technologies, nations are finding themselves in what Joel Leonard has coined, "The Maintenance Crisis."
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Presentation: The Standards of Electrical Safety & the Need for Safer Work Environments
Presenter: Martin Robinson, President, IRISS, Inc.
Abstract: This paper will explore NFPA standards and their implications on thermographers and electrical preventive maintenance programs.
NFPA is the world's most influential organization for fire prevention and electrical safety. As such, their more than 300 standards have far-reaching implications for companies as they strive to create safer work environments and safer work practices. In many cases, the recommendations of these standards are used by governmental enforcement agencies (such as OSHA), municipal building inspectors and even insurance companies as the basis for mandates being placed on corporations and individuals the world over.
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Presentation: "Something For Nothing" Hits Pay Dirt!
Presenter: Joseph D. Gierlach Jr., Vice President, Technical Training and Support, TEGG Corporation, Pittsurgh, PA
Abstract: It has been said by wise men "the best things in life are free." This statement can be very hard to accept in today's competitive world and it can be argued there is nothing left in life that is free. Occasionally though, we see glimpses of this, that can lead to revelations which prevent catastrophe and forge relationships between contractor and customer that will last a lifetime. This paper covers a recent case study in which a simple service led to the discovery of a major deficiency that surely would have resulted in a failure in a large food processing facility. The irony of the story is the component was not part of the original inventory of components and the fault was identified simply by taking one extra step out of curiosity. The results are unmistakable that going the extra mile and giving "something for nothing" can and does pay dividends.
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Presentation: Inspecting Aircraft Pneumatic Leakage
Presenter: William J.Triplett, Project Engineer, Northwest Airlines
Abstract: Pneumatics is utilized in many areas of commercial aircraft ranging from engines to air-conditioning to heating. Leaks can create inefficiencies that waste fuel and may also pose safety issues. It is therefore essential to identify leaks and repair them. This presentation will explain how ultrasound is used to locate leaks in various aircraft components. Details as to what causes leaks, where they most often occur, challenges with complex systems in small spaces, methods of typical leak indications, how ultrasound compares with temperature/thermal imaging devices and the future of ultrasound at Northwest Airlines will also be discussed.
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Presentation: Diagnosing Conditions on Electric Motor Bearings Using Ultrasound Technology
Presenter: Chuck Peterson, President, Peterson Predictive Maintenance LLC
Abstract: When properly maintained, electric motors can be quite reliable providing years of effective service. However, subtle changes in operating conditions when unnoticed may lead to inefficiencies that can affect performance and eventually lead to premature failure. Standard preventive procedures can help maintain performance while predictive inspections can identify any change that might lead to a premature failure condition. The most effective predictive technology for identifying a number of potential failure modes is ultrasound. This presentation will discuss the use of Ultrasound on Electric Motor Bearings and other bearings to help find the route cause of a failure, to predict failure and to prevent lubrication related failures.
We will discuss:
- Misalignment - Soft foot - Proper Lubrication
- Making a motor ready for service
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Presentation: Certification and How it Gives You a Competitive Edge in the Industry
Presenter: Maureen Gribble, Certification Manager, SMRP
Abstract: In these tough economic times, it is more important than ever to have an edge on the competition. You can earn that edge by becoming a Certified Maintenance & Reliability Professional (CMRP). In this session you'll learn why certification is crucial to your organization's bottom line, your professional development, and most importantly, your career. Every facility is looking for ways to increase revenue, so consider that better efficiency and productivity means a boost to your bottom line. With CMRPs on your team, and by becoming one yourself, your operations are guaranteed to run smoother and with less downtime – and that translates to cost savings. There are over 2,000 CMRPs in over 30 countries around the world, don't you think it's time you joined them?
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Presentation: Locating Tracking in a High Voltage Substation Using Ultrasound
Presenter: Paul Wright, Level II Thermographer, The Snell Group
Abstract: In today's world of shrinking budgets and increased costs, Manufacturing facilities are shifting focus to find ways to become more reliable and increase production. Instituting modern Condition Based Maintenance (CBM) programs into these facilities has gone a long way towards keeping many companies viable in a highly competitive marketplace.
A key component of such programs is the use of Airborne Ultrasonic testing. This technology enables the Analyst to listen for possible defects that are virtually invisible to the other senses or due to equipment configuration that is not conducive to other testing methods.
During such an inspection of a High Voltage substation that was experiencing sporadic outages; Airborne Ultrasound was used to locate high levels of Tracking in the electrical system. A subsequent shutdown and visual inspection uncovered extensive damage to the electrical components. The use of Airborne Ultrasound in this case prevented a possible catastrophic failure of the facility power supply, saving the company from large production and revenue losses.
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Presentation: “UT is Complimentary”
Presenter: Dean Stephens, Engineering Technologist, Bretech Engineering Ltd.
Abstract: This presentation will focus on why Ultrasound inspection is an ideal 2nd tool to have in your back pocket. Dean will demonstrate why you should have an ultrasound inspection package at your site and how it fits into the overall condition monitoring program with ease. There is no single predictive maintenance tool on the market that’s going to offer a fool proof reliability program. Listen to how ultrasound works together with other inspection technologies to offer a more solid reliability program and why the more data collected results in a better outcome recommendation.
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Presentation: Building Ultimate Reliable Plant
Presenters: Terry Harris, CMRP, Reliable Process Solutions
Bruce Baughman, Sr. V.P. of Engineering & Technology, GreenHunter BioFuels
Abstract: Designing and building the ultimate reliability into new plants or modifications to existing operations is the way of the future, if you want to stay competitive. Many companies are moving their businesses out of the US with the expectation of utilizing cheap labor forces around the world. Some have been successful and others have failed due to not being able to develop the labor force skills to produce quality products. Two US companies that have built plants across the border of Mexico spend $500k per year sending US engineers and supervisors every week to train and work on quality issues.
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Presentation: Examining Route-based Leak Inspections of Air Operated RKL Bladder Valves and the Benefits of Those Inspections
Presenter: Danny Blackford, Program Manager and Lead Analyst, Allied Reliability, Inc
Abstract: This presentation will examine route based leak inspections of air operated RKL bladder valves and the benefits of those inspections. We will define an RKL valve and its proper function as used in controlling the production process and in the flows of production materials. We will also look at the process by which the proper amount of DB/PSI allowable leakage was determined. The manufacturer was involved in this process as they had no previous DB/PSI recommendations defined. Acquisition of data and the analysis determined the standard from the Manufacturer.
The energy cost savings of fine-tuning the valves with the UE 10000 instrument and route based leak inspections are also discussed. We discovered we could find defective valves prior to failure using Airborne Ultrasound testing. This failure mode finding has implications of cost savings in reducing process interruptions and improving quality control.
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Presentation: Performing Compressed Air Surveys and Managing Data
Presenters: John Gibson, and Craig Kelly, Cargill
Abstract: A successful compressed air survey includes a number of important details including identifying and repairing leaks as well as procedures for analyzing and reporting leak survey savings. This presentation will discuss how leak surveys are conducted at our plant, how we handle the leaks that are identified and how we report our savings using compressed air software.
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Presentation: Performing an Efficient Energy Audit
Presenters: Ramon Y. Pagan Soto, PCG Corp.
Abstract: The seminar is focused on how to perform an efficient Energy Audit with a goal towards identifying Energy Conservation Opportunities and learning how to quantify Project Savings using simple calculations. Some examples of Energy Conservation projects will be presented as part of the presentation.
Outline of Topics:
- Performing an Energy Audit
- Identifying Energy Conservation Opportunities (ECO's)
- Systems Evaluations: Lighting, Electrical System, Boilers, HVAC,
Compressed Air, Electric Bill Analysis, Preventive Maintenance, etc.
- Case Studies
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Workshop: Energy Efficiency in a Capital Constrained Environmen
Presenter: Dr James Neale, Industrial Energy Efficiency Division, Energy Research Group, University of Waikato, Hamilton, NZ
Abstract: This workshop will provide you with real examples of not just how to implement energy efficient programmes but also how to build the robust business case for them in today's difficult economic times. Using real case studies as examples topics covered will include the impact on specific energy efficiency of plant reliability, process quality and process efficiency. The importance of holistic system wide analysis and auditing will be demonstrated along with how you can tap these resources for your own plant.
The use of ultrasound will also be specifically covered in relation to compressed gas and steam systems surveys along with the application of new software tools available to generate automated reporting with historical trending capabilities and cost saving accountability in both dollars and greenhouse gas emissions.
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For Conference Information
Call: 1-800-223-1325; international: +914-592-1220; email: info@uesystems.com |
