Stop Failures Before They Start

Up to 80% of bearing failures are caused by improper lubrication.

Take charge with proactive bearing care and break free from reactive maintenance, premature failures, and unexpected downtime.

Predictive <br />Maintenance
Predictive
Maintenance

Ultrasound monitoring with the OnTrak Wireless system detected rising bearing friction 30 days before traditional vibration methods could, allowing teams to address the issue before equipment 
was damaged.

Automated <br />Precision Lubrication
Automated
Precision Lubrication

Using real-time ultrasound monitoring, the OnTrak Wireless system detected excessive grease consumption (22 cc vs. 2 cc) and pinpointed early bearing wear, alerting teams well before vibration analysis would have triggered an alarm.

Streamlined <br />Operations
Streamlined
Operations

The OnTrak Wireless enabled condition-based lubrication on a recirculation fan, detecting the need for bearing lubrication a month earlier than scheduled maintenance and automatically delivered the precise amount of grease needed to prevent wear and optimize performance.

Your Bearings Deserve Proactive Care

Working with us is simple. Here’s your Four-Step Path to prevent equipment failure and achieve automated peace of mind.

1
Collaborate with Your OnTrak Specialist
Collaborate with Your OnTrak Specialist

Identify key assets and design a tailored solution.

2
Turnkey Installation and Commissioning
Turnkey Installation and Commissioning

We take care of the setup so you can focus on your work.

3
Automate Lubrication and Bearing Monitoring
Automate Lubrication and Bearing Monitoring

Let the system handle maintenance while experts oversee it.

4
Ongoing <br />Health Monitoring
Ongoing
Health Monitoring

Stay ahead of failures 
with proactive insights 
and reliability.

See it in action.

Maximize Time.
Minimize Waste. Prevent Failures.

Time and Safety

A leading manufacturing plant struggled with lubricating critical bearings in hazardous, inaccessible areas, requiring costly shutdowns for safe access. With OnTrak Wireless, lubrication is now automated, eliminating over 300+ hours of manual maintenance per year and reducing worker exposure to dangerous environments.

Grease Consumption and Sustainability

A campus utility plant using recommended lubrication schedules was over-greasing bearings, leading to excessive waste and environmental impact. After implementing OnTrak Wireless, grease consumption was reduced by 60%, cutting costs and lowering the facility’s carbon footprint without compromising reliability.

Minimizing Downtime in Pharmaceuticals

A pharmaceutical company faced stringent regulations requiring cleanroom air handlers to be shut down and opened for manual lubrication. With OnTrak Wireless, lubrication is now performed without disrupting operations, returning 4 full days of equipment availability back into the production schedule, increasing output while maintaining compliance.

Actively Solve Bearing Issues,
Don’t Just Monitor Them

While standard systems stop at monitoring, the OnTrak Wireless system takes it further by actively resolving the root cause of bearing failures with automated, condition-based lubrication.

 

Features
Time-Based
Lubrication
Other Automatic
Lubrication Systems
Sensors and Lubricator
Lubrication Based on Multiple Sensing Technologies (Ultrasound, Vibration, and Temperature)
Remote Lubricator Health Monitoring (Grease Level, Back Pressure, and Battery)
Full Time Waveform Ultrasound and Vibration Signal Capture
Ultrasound Frequency Tuning eliminating unwanted noise
Lubrication Intelligence
Patented Multivariate ImpactVue© Lubrication Algorithm
Software and Future-Proofing
Future-Proofed with Over-the-Air Updates for Sensors and Lubricators
Three Hosting Options (UE Cloud, Your Cloud, On-Premises)
VIEW ALL

Essential Product Information

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Start Your Journey

Take Control
of Lubrication. Take Back Your Time.