Article: Using ultrasound to enhance energy efficiency

1 October 2019

Detecting compressed air leaks with ultrasound
Contrary to what some might think, compressed air is not free. In fact, it is estimated that more than 50% of all compressed air systems have energy efficiency problems that should be corrected. These losses can be quite costly. Around 30% of all industrial compressed air is usually lost to leaks, resulting in huge losses. A leak that is just 1cm can cost a plant upwards of £15,000 per year if it goes undetected.

Ultrasound instruments detect the turbulent flow produced as compressed air moves from the high-pressure side to the low-pressure side of a leak. Using the characteristics of ultrasound, locating leaks is fast and easy because:

• directionality of sound waves makes locating the source easy
• intensity of signal: the closer you get, the more sound you
detect
• fixed frequency, making the leak effective to locate even in a
loud factory environment.

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