Hubungi Kami

Bebas Pulsa: 800.223.1325 Email: info@uesystems.com

Kursus Level I dan Level II: Gambaran Umum & Manfaat

*Klik di sini untuk membaca Kebijakan Keselamatan kami terkait COVID-19

  • Memenuhi persyaratan kelas dari Praktik yang Direkomendasikan ASNT, SNT-TC-1A
  • Sesuai dengan ISO 18436-8, standar untuk pemantauan kondisi dan diagnostik mesin
  • Pelajaran 32 jam yang diikuti dengan ujian tertulis
  • Kursus kelas yang komprehensif yang mengajarkan tentang teori, prinsip, dan praktik Teknologi Ultrasonik Airborne
  • Instruktur telah dipilih berdasarkan pemahaman, pengalaman, dan keahlian teknis mereka yang luar biasa di bidang Ultrasonik Airborne/Structure Borne
  • Kursus dirancang oleh komite yang beranggotakan pakar, beberapa diantaranya bertanggung jawab untuk memelopori dan mengembangkan teknologi tersebut

Siapa yang Sebaiknya Mengikuti Kursus Ini?

  • Pemeriksa yang ingin meningkatkan pengetahuannya tentang Pemeriksaan Ultrasonik Airborne/Structure Borne
  • Supervisor
  • Auditor Energi
  • Personel Perusahaan Servis yang melakukan PdM, audit energi, atau deteksi kebocoran untuk kliennya
  • Personel servis yang ingin memperlihatkan kemahiran teknis dan pemeriksaan kepada kliennya
  • Pemeriksa bersertifikasi Level I yang ingin mendapatkan sertifikasi Level II

Harga

Biaya Kursus Level I dan II UE Systems adalah sebesar $1495.

Lihat jadwal pelatihan kami

Hubungi kami untuk informasi selengkapnya dan kemungkinan Level I/II on-site

Kursus Level I – Topik & Persyaratan

Persyaratan Kehadiran

In order to achieve an official certification, one must:

  • Attend certification training and pass the General, Specific and Practical examinations with a score of 80% or better.
  • Documentation of education or experience must be maintained annually.
  • Hearing acuity must meet the minimum requirement of one ear of less than 25 dBHL at 500 Hz to 4 kHz (with or without aid.) Hearing acuity examinations must be documented annually.

Hari 1: Pengantar & Teknologi Ultrasonik

  • Certification requirements for Level I, Level II and Level III reviewed
  • Theory Of Sound
  • Basic Physics of Ultrasound
  • Concepts of Amplitude, Velocity, Wave Modes, Ultrasound Wave Transmission and Effects
  • Effectiveness of Airborne Ultrasound
  • Typical Applications Overview
  • Technology Integration
  • Equipment/Instrument/Software Overview
  • Generalized methods of recording and reporting inspection results

Hari 2: Deteksi Kebocoran

Leak Detection

  • Concepts of Leak Detection
  • Fluids Defined
  • Leak Rates
  • Acoustic Properties of a Leak
  • Types of Leaks
  • Leak Strategies

Leak Detection Methods

  • Pressure
  • Vacuum
  • Ultrasonic Sound Generation
  • Liquid Leak Amplification
  • Gross-to-Fine Method
  • Leak Confirmation Methods
  • Working in Noisy Environments
  • Shielding Techniques
  • Inspecting Heat Exchangers

Conducting a Compressed Air Leak Survey

  • Determining CFM loss
  • Computing energy savings
  • Carbon footprint reduction
  • Recording and reporting survey results

Hari 3: Pemeriksaan Listrik & Pengantar Pemeriksaan Mekanik

Electrical Inspection:

  • Safety Considerations
  • Overview of Types of Electrical Equipment
  • Voltages Defined
  • Acoustic Effects Versus Heat Generated Defects
  • Integration of Ultrasound and Infrared Methods
  • Detection Methods for High Voltage Equipment
  • Overview of Equipment for High Voltage Inspection
  • Detection Methods
  • Confirmation Methods
  • Substation Inspection
  • Radio Frequency Interference
  • Television Frequency Interference Detection Methods
  • Spectral Analysis of Common Electric Emissions

Contact Approach

  • Mechanical Inspection Overview
  • Valves
  • Compressor Inspection
  • Hydraulic Valves

Day 4: Steam Trap Inspection & Mechanical Inspection

Steam Trap Inspection:

  • Steam Applications
  • Steam Trap Types
  • Acoustic Properties
  • Inspection Techniques
  • Recording and Reporting

Mechanical Inspection:

  • Considerations of Ultrasonic Generation
  • Strategies of Mechanical Inspection
  • Review of Proactive and Predictive Maintenance Concepts
  • Generic Trouble Shooting Methods
  • Generic Trending Methods
  • Inspection of Compressors
  • Gears, Pumps, Motors, Fans
  • Isolating Sound Sources
  • Bearing Inspection/Trending Concepts
  • Condition Based Lubrication
  • Lubrication Starvation
  • Over Lubrication
  • Levels of Failure
  • Monitoring
  • Data Logging
  • Sound Analysis and Recording Methods
  • Sound Spectral Analysis
  • Data Management
  • Recording and Reporting Results

Day 5: Summary and Exam

  • Review of Airborne Ultrasound Technology, Applications and Methods
  • Practical Experience Review
  • General, Specific and Practical Examination

Kursus Level II – Topik & Persyaratan

Persyaratan Kehadiran

Untuk mencapai sertifikasi resmi, peserta harus:

  • Mengikuti pelatihan sertifikasi dan lulus ujian Umum, Spesifik, dan Praktik dengan skor 80% atau lebih.
  • Dokumen pendidikan atau pengalaman harus disimpan setiap tahun.
  • Ketajaman pendengaran harus memenuhi persyaratan minimum salah satu telinga yang kurang dari 25 dBHL pada 500 Hz hingga 4 kHz (dengan atau tanpa alat bantu.) Pemeriksaan ketajaman pendengaran harus didokumentasikan setiap tahun.
  • Pengalaman yang didokumentasikan yang ditandatangani oleh supervisor atau atasan selama 6 bulan, selain itu pengalaman Level I selama 6 bulan, untuk pengalaman kumulatif 12 bulan agar memenuhi syarat untuk sertifikasi resmi Level II.

Kandidat untuk sertifikasi Level II harus:

• Mahir dengan perangkat ultrasonik
• Mahir dengan pengumpulan data di lapangan
• Memiliki keahlian komputer tingkat dasar (yakni Word, Excel, Email)
• Pengetahuan kerja tingkat dasar tentang materi Level I terkait Ultrasonik Airborne/Structure Borne

Kandidat untuk Level II harus membawa:

• Laptop kerja dengan hak admin untuk memasang perangkat lunak serta input/ekspor data melalui slot usb/card reader
• Perangkat Lunak Spectralyzer versi terbaru UE Systems yang sudah terpasang

Hari 1

Sound Theory and Condition Monitoring

  • Ultrasound Theory
  • Low Frequency versus High Frequency
  • Sound Characteristics
  • Acoustic Impedance
  • Reflection, Absorption, Scattering, Attenuation, Inverse Distance Law
  • Sources of Ultrasound
  • Definitions of Frequency, Decibel, Sensitivity
  • Deeper Understanding of Heterodyning, Time Wave Form, FFT – Fast Fourier Transform
  • Decibel vs FFT/Time Wave Form

Condition Monitoring

  • Principals of Conditioning Monitoring
  • Thermography, Vibration Analysis, Oil Analysis, Motor Circuit Analysis
  • The P-F Curve
  • Equipment Condition and Times
  • Understanding Cost
  • Ultrasound in Condition Monitoring
  • Best Practices of Condition Monitoring (Following Procedure, Timelines, Criticality Analysis, Failure Mode Analysis, Route Building, Repeatability)

Ultrasonic Equipment

  • Equipment, Transducers, Heterodyning, Frequency Tuning
  • Airborne Ultrasound Equipment, Displays and Basic Operation, Modules, Dedicated Monitors, Tone Generator
  • Adjusting the Sensitivity of the Equipment, Checking Sensitivity of Equipment

Software

  • Data Management Software
  • Spectral Analysis Software

Practical Quiz of Day’s Lessons

Hari 2

Data Collection

  • Best Practices of Data Collection
  • Data Collection with Airborne Structure Borne Ultrasound

Compressed Gas

  • Leak Inspection
  • Leak Inspection Strategies
  • SAFETY
  • Pressure & Vacuum Leaks
  • Procedure
  • Compressed Air Leak Survey
  • Reporting
  • Hands on Practice of Cost Analysis and Reporting

Electrical

  • Electrical Inspection
  • Analyzing Corona
  • Analyzing Tracking
  • Discharge Points of Tracking
  • Discharge Points of Arcing
  • Loose Vibrating Components
  • Performing Inspection
  • Establishing a Procedure
  • Important Considerations
  • Troubleshooting/Baseline Procedures
  • Trending Procedures
  • Hands on Practice of Analysis of different Electrical Anomalies

Practical Quiz of Day’s Lessons

Hari 3

Valves

  • Cavitation in Valves
  • Flashing in Valves
  • Write the Procedure
  • Reporting

Steam Trap Inspection

  • Steam Trap Function
  • Type of Traps
  • Mechanical Trap
  • Inverted Bucket Trap
  • Float Trap
  • Float and Thermostatic Trap
  • Thermostatic Traps
  • Metal Expansion Traps
  • Balance Pressure Bellows
  • Bi-Metallic Trap
  • Thermodynamic Traps
  • Reasons Why Steam Traps Fail
  • Steam Trap Inspection
  • Safety
  • Hands on Practice with software of Steam Trap Analysis and Reporting

Practical Quiz of Day’s Lessons

Hari 4

Bearing Inspection

  • Bearing Dynamics
  • What is a Bearing?
  • Bearing Failure Mechanisms
  • Bearing Inspection
  • Mechanical Testing Best Practices
  • Inspection Methods
  • Mechanical Inspection Trending

Recommended Procedure for Ultrasonic Analysis and Lubrication of Bearings

  • Basic Lubrication Principles
  • Lubrication with Ultrasound
  • Proper Steps Using Ultrasound to Lubricate
  • Over Lubrication
  • Lubrication Procedures
  • Mechanical Inspection Safety Tips

Hydraulic Inspection

Pumps and Cavitation

Gear Boxes and Using a Time Wave Form Spectral Analysis

Hands on Practice of DMS Route Building

Hands on Practice of UE Spectralyzer analyzing mechanical faults

Hands on Practice of Generating Reports

Practical Quiz of Day’s Lessons

Hari 5

Review of Weeks Material for Final (45min)

2-hour Final Examination (60 multiple choice questions)