• De score voor het examen aan het einde van de training dient minimaal 80% te zijn.
• Verder moet de inspecteur het certificaat jaarlijks opvolgen met extra educatie of praktijkervaring.
• Als laatste moet het gehoor van de inspecteur goed zijn. Dit houdt in dat de minimum hoorcapaciteit per oor minder dan 25dBHL bij 500Hz tot 4kHz moet zijn. Gehoortesten moeten jaarlijks gedocumenteerd worden.

Lek Detectie

• Concept van lek inspectie
• Detecteerbaar lek niveau
• Akoestische eigenschappen van een lek
• Verschillende type lekkages

Lek inspectie Methoden

• Druk
• Vacuum
• Ultrasone Toon Test
• Grof naar Fijn methode
• Bevestigingsmethoden
• Inspecteren in luidruchtige omgevingen
• Afscherm technieken
• Warmtewisselaars

Uitvoeren van een survey

• Bepalen van lekkage niveau (LPM)
• Energie besparingen
• Verminderen Co2 uitstoot
• Opnemen en Rapportage van de resultaten
• Software Download
• Rapportage

Praktijk

Quiz

Elektrische Inspectie

• Veiligheid
• Definitie van de elektrische ontladingen en Geluidsherkenning
• Analyse met de software van Elektrische ontladingen
• Ultrasoon vs Infrarood
• Detectie Methoden
• Bevestiging en Rapporatge
• Praktijk
• Quiz

Afluiters

• Inspectie overzicht
• Afsluiters
• Inspectie compressoren
• Hydrauliek

Condenspotten

• Stoom Applicaties
• Type Condenspotten
• Software Analyse
• Inspectie Technieken
• Opname en Rapportage
• Praktijk

Examen: (2 uur. 100 Questions)

In order to achieve an official certification, one must:

• Attend certification training and pass the General, Specific and Practical examinations with a score of 80% or better.
• Documentation of education or experience must be maintained annually.
• Hearing acuity must meet the minimum requirement of one ear of less than 25 dBHL at 500 Hz to 4 kHz (with or without aid.) Hearing acuity examinations must be documented annually.
• Documented experience signed by a supervisor or superior for 6 months, additionally of the Level I experience of 6 months, for a cumulative 12 months’ experience to qualify for official certification of Level II.

Candidates for Level II certification should:

• Be proficient with their ultrasonic device
• Be proficient with collecting data in the field
• Should have basic computer skills (i.e. Word, Excel, Email)
• Basic working knowledge of Level I material of Airborne/Structure Borne Ultrasound

Candidate for Level II must bring:

• A working laptop with admin rights for software install and input/export of data through usb/card reader slots
• UE Systems’ latest version of Ultratrend DMS software installed
• UE Systems’ latest version UE Spectralyzer Software installed

Sound Theory and Condition Monitoring

• Ultrasound Theory
• Low Frequency versus High Frequency
• Sound Characteristics
• Acoustic Impedance
• Reflection, Absorption, Scattering, Attenuation, Inverse Distance Law
• Sources of Ultrasound
• Definitions of Frequency, Decibel, Sensitivity
• Deeper Understanding of Heterodyning, Time Wave Form, FFT – Fast Fourier Transform
• Decibel vs FFT/Time Wave Form

Condition Monitoring

• Principals of Conditioning Monitoring
• Thermography, Vibration Analysis, Oil Analysis, Motor Circuit Analysis
• The P-F Curve
• Equipment Condition and Times
• Understanding Cost
• Ultrasound in Condition Monitoring
• Best Practices of Condition Monitoring (Following Procedure, Timelines, Criticality Analysis, Failure Mode Analysis, Route Building, Repeatability)

Ultrasonic Equipment

• Equipment, Transducers, Heterodyning, Frequency Tuning
• Airborne Ultrasound Equipment, Displays and Basic Operation, Modules, Dedicated Monitors, Tone Generator
• Adjusting the Sensitivity of the Equipment, Checking Sensitivity of Equipment

Software

• Data Management Software
• Spectral Analysis Software

Practical Quiz of Day’s Lessons

Data Collection

• Best Practices of Data Collection
• Data Collection with Airborne Structure Borne Ultrasound

Compressed Gas

• Leak Inspection
• Leak Inspection Strategies
• SAFETY
• Pressure & Vacuum Leaks
• Procedure
• Compressed Air Leak Survey
• Reporting
• Hands on Practice of Cost Analysis and Reporting

Electrical

• Electrical Inspection
• Analyzing Corona
• Analyzing Tracking
• Discharge Points of Tracking
• Discharge Points of Arcing
• Loose Vibrating Components
• Performing Inspection
• Establishing a Procedure
• Important Considerations
• Troubleshooting/Baseline Procedures
• Trending Procedures
• Hands on Practice of Analysis of different Electrical Anomalies

Practical Quiz of Day’s Lessons

Valves

• Cavitation in Valves
• Flashing in Valves
• Write the Procedure
• Reporting

Steam Trap Inspection

• Steam Trap Function
• Type of Traps
• Mechanical Trap
• Inverted Bucket Trap
• Float Trap
• Float and Thermostatic Trap
• Thermostatic Traps
• Metal Expansion Traps
• Balance Pressure Bellows
• Bi-Metallic Trap
• Thermodynamic Traps
• Reasons Why Steam Traps Fail
• Steam Trap Inspection
• Safety
• Hands on Practice with software of Steam Trap Analysis and Reporting

Practical Quiz of Day’s Lessons

Bearing Inspection

• Bearing Dynamics
• What is a Bearing?
• Bearing Failure Mechanisms
• Bearing Inspection
• Mechanical Testing Best Practices
• Inspection Methods
• Mechanical Inspection Trending

Recommended Procedure for Ultrasonic Analysis and Lubrication of Bearings

• Basic Lubrication Principles
• Lubrication with Ultrasound
• Proper Steps Using Ultrasound to Lubricate
• Over Lubrication
• Lubrication Procedures
• Mechanical Inspection Safety Tips

Hydraulic Inspection

Pumps and Cavitation

Gear Boxes and Using a Time Wave Form Spectral Analysis

Hands on Practice of DMS Route Building

Hands on Practice of UE Spectralyzer analyzing mechanical faults

Hands on Practice of Generating Reports

Practical Quiz of Day’s Lessons

Review of Weeks Material for Final (45min)

2-hour Final Examination (60 multiple choice questions)